The Challenge
Most manufacturers don't lack data. They lack access to it. OEE figures live in spreadsheets. Downtime is reported after the shift. Machine data sits in disconnected systems that no one can query in real time. By the time an issue is visible, it has already cost you hours of production, and every decision is based on data that is already stale.
The result: decisions made too late, on data that is already stale.
The solution
How UMH addresses it.
Real-time OEE Monitoring
Track overall equipment effectiveness across every line and plant in real time. No more end-of-shift spreadsheets.
Availability & Downtime Tracking
Know instantly when a machine stops and why. Classify downtime reasons, track frequency, and prioritise what to fix first.
Performance & Speed Losses
Detect when machines run below target speed. Identify micro-stoppages and chronic underperformance before they compound into major losses.
Quality & Scrap Monitoring
Track defect rates, rework, and yield losses in real time. Connect quality events to machine data to find root causes faster.
Faster Issue Detection (MTTD)
Automated alerts notify your team the moment a machine deviates from target. Detect problems in minutes, not at the end of the shift.
Reduced Repair Time (MTTR)
With full context and historical data at their fingertips, engineers diagnose root causes faster and get lines back up sooner.
The numbers speak for themselves.
10-15%
Increased OEE
10-20%
Increased asset availability
20-30%
Reduced unplanned downtime
60-70%
Reduced Mean Time To Detect (MTTD)
>40%
Shorter root-cause problem solving
12%
Reduced scrap rate
solutions
Solutions Built on UMH.
UMH is the data infrastructure. These are the outcomes it delivers.